[EUBO] Application of wear resistant coating on automobile
source:本站Popularity:3221Time:2016-01-20 15:45:26【小中大】
When mention automotive lubricants, naturally think of engine oil and bearing grease. In spite of all the cars use different types of lubricants. However, lubricant role did not. Lubricant quietly hidden under the hood, filling between the interior materials, driver controlled indoor, under the seat sealing pad until vehicle nuts and bolts and other places.
Wear resistant coating, also known as dry film adhered lubricant, after verification of the effective surface treatment technology, in all kinds of vehicles, the design and assembly applications provide lubrication function. In the European car market, almost every car car, whether it is used to transport personnel for conveying goods, wear resistant coating are treated as performance and excellent durability of materials, to optimize the control friction and wear.
The lubricant is clean, dry and not sticky. In engine chassis, components under high temperature, carrying a heavy load, but running when no rattling sound, and make sure the fastener is tightened properly. Therefore, wear resistant coating is widely used on the need for special lubricating all passenger cars, from mini cars to luxury sports car, multifunctional cars and sports equipment, pickup trucks and commercial vehicles, motorcycles, tractors and construction equipment.
Different with the general oil base oils and greases, wear resistant coating is a synthetic material, is a solid lubricant with surface activity. It need not worry about dirty clothes or interior fabrics. Antiwear coating can also resist dust, dirt and water scouring effect.
Mechanism of action of anti abrasion coating
Wear resistant coating is sometimes referred to as lubricating coating, it is mixed by sub micron sized solid lubricant particles and a binder resin, a solvent and a small amount of additives and the. Application, coating on the rough surface formation clean, dry and smooth membrane, the rough surfaces become smooth up. Just to the invention of a solid substance, it can provide lasting antiwear effect, and maintain a permanent lubrication performance, even in the face of lead to the conventional lubricant failure of many factors, the lubrication performance is not affected.
Conventional solid lubricant includes MoS2, graphite and polytetrafluoroethylene. The use of resin is epoxy resin, polyamide imide, phenolic resin, polyurethane or other material resin can solid lubricant adhesion in need of lubrication of the surface, so that the surface of the object from corrosion.
The use of a solvent is soluble or water-based, solvent as a carrier of the coating to form a thin film, in the process of coating the subsequent solidification of evaporation. Additives used to endow the coating or the surface of some special properties.
Oil and grease has the characteristics of hydrodynamic lubrication, the contact surface between the objects in a state of separation, but wear resistant coating is present in boundary and mixed lubrication conditions play a role in lubrication. In a wide temperature range and low speed and heavy load, sliding run of the coating effect is usually better than petroleum based lubricating oils and greases. Maximum load can be up to 1000 Newtons per square millimeter, with peaks up to 2300 Newton / square mm. The use temperature range from - 40 degrees to 300 degrees specific temperature depending on the properties of the coatings.
Application site of wear resistant coating
Antiwear coating usually containing MoS2, graphite and PTFE solid lubricant, the formula of specific design is determined in the application environment and other solid combination can meet customer performance requirements. The choice of standard is according to the operating conditions and coating method and specific demand.
Solid film lubricant can be used for all types of modern automobile, construction machinery and off-road equipment. The scope of application includes a vehicle power transmission system, chassis, brake system, body and lighting parts, interiors, and electrical / electronic components.
Power transmission system
Wear resistant coating can be applied to the skirt part of piston and piston ring, in order to reduce the noise of the engine, reducing friction and wear of parts surface. In addition, but also to improve fuel efficiency and reduce emissions etc. many advantages. The technology suitable for all types of gasoline and diesel engine vehicles. The coating can also be for two wheeled vehicle, can improve the combustion efficiency, and reduce the noise.
Antiwear coating but also help to reduce the camshaft and tappet friction and wear. Painted on the exhaust manifold gasket can eliminate the "bang" sound exhaust system. Painted on the cylinder head gasket, gasket can easily be removed. Painted on the tractor clutch pipe and control cable can reduce wear, save the maintenance cost.
Chassis and braking system
Antiwear coating is used to optimize the friction, several types of cars and light trucks in the application can reduce the brake pad retaining clip from the noise and wear. Other applications include coating protection electric brake spindle and unlock pin; on a motorcycle, tractor and construction design by using the same lubricant can improve wear resistance and corrosion resistance.
Subject and lighting
Colorless, no pollution resistant coatings can be application in doors and retractable roof seal. These coatings can enhance touch, help users a smooth operation of the car rearview mirror, antenna and adjust the lighting system. Antiwear coating to provide lubrication and anti corrosion performance and can prevent car lock opening and closing when appear bond and card dead. Wear resistant coating for automobile engine shell, doors, trunk and a lifting door of switch or lifting components provide lubrication function, and prevent corrosion of these components. Antiwear coating is also useful to extend the window and door sealing parts of life.
Interiors
For today's vehicles tailored interior, antiwear coating is particularly effective and fully applicable. In the automotive sunroof rails, controller cup holder and the media is coated with a wear resistant coating, these parts use easy and smooth. The safety belt adjuster and a fixing bolt is coated with a wear resistant coating, lubrication and protection; application there are others, such as seat rail, rail, locking mechanism and fixing bolts provide lubrication and protection. Antiwear coating helps to eliminate the gate and the seat trim, dashboard, console, glove box, clips and fasteners in stick slip and squeak. Colorless, no pollution suppression of lubricating film make noise, sun visor, rearview mirror and adjustable headrest smooth sliding.
Electrical and electronic
Wear resistant coating usually use households silent and smooth operation, touch switch and intelligent control device and the component execution. For a plastic gear group of micro motors and climate control element and export, particularly effective. The wear resistant coating is also used for lubrication to activate the magnet anchor, while reducing fretting and prevent corrosion.
Product introduction:
EUBO Bao excellent anti-wear coating is containing polytetrafluoroethylene (PTFE) solid lubricant particles of the lubricant and solvent on the workpiece surface (metal, paper, wood, rubber, plastic, glass and most need lubricating parts surface) rapid evaporation and the formation of a layer of non waste oil film lubrication and cleaning effect.